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Volvo S80 1999-2006 » Fuel Door Repair Kit

The plastic fuel door hinge and spring assembly has proven to be a common failure item. We've had a number of them fail on our own cars. Sometimes they simply fall off due to age and exposure, and sometimes gas station attendents break them off.

Due to the increase in inquiries from our customers wanting a simple repair kit, we are now offering a full kit with instructions. Removing the broken pieces and installing our kit, which takes about 5 minutes, will make refueling effortless as it once was.

This kit requires common hand tools, but remember to read our instructions! If you install the parts in the wrong order, you can ruin it! 

Keywords: Gas, Fuel, Petrol, filler


Please check fitment listed below to ensure products will fit your specific vehicle.
Some products may include or exclude some model years or engine and transmission combinations.

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Customer Product Reviews

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8E0004 Reviewed by Bill from Sandy, Utah

Timing of release of the fuel door repair kit by IPD was perfect. My fuel door would open a freeway speeds and since it didn't close all the way, the fuel door locking device broke.

Installation was very easy and the instructions are clear. Took me about 25 minutes from time of rounding the tools to putting them away. The only reason I didn't rate it a 5 was that two of the small pins flew out of the hole when hit with the hole punch; I ended up using needle nose pliers to push them further in before using the hole punch and small hammer.

Thanks IPD

March 2008
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